Technicals

Surface Treatment for stud bolt fasteners

Introduction of HDG,PTFE XYlan,ZINC Plating,Surface treatment for fasteners

The surface coating on a fastener is as important as the underlying fastener material. Fastener threads are manufactured in a cutting or forming machining process, and the surface coatings add an essential layer of protection to the fastener shank and threads

Choosing the right surface treatment for stud bolts depends on factors such as corrosion resistance, temperature, and environmental exposure. Below are the most common surface treatment options.(HDG,PTFE XYlan,ZINC Plating)

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How to make quality PTFE Xylan Coated stud bolt

How to make quality PTFE Xylan Coated stud bolt?

Xylan or fluoropolymer Coating is a common coating method for the stud bolt,hex nuts,and other fasteners which required high anti -corrosion ,anti-rust in critical enviorement.The coating quality is very important for the stud bolt performance.

You would find the manufacturing and documentation requirements for fasteners of nominal size M12 (1/2”) and larger being coated with Xylan® and requiring a certified material test report of EN 10204 3.1

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Xylar 2 Coated Stud bolt

Xylar 2 Coating /Aluminum-filled ceramic-metallic coating for stud bolt

Xylar 2 is an inorganic ceramic-metallic coating which was originally designed to provide the aerospace and marine industries with a product that would protect components from galvanic corrosion, high temperature, oxidization, salt laden atmospheres, chemicals and abrasives.

Xylar 2 +xylar 101 is a popular coating for stud bolt ,fasteners

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Xylan 1014 Coating PTFE fluoropolymer Coating

Xylan 1014 Coating/ PTFE fluoropolymer Coating

Xylan 1014 has the widest range of temperature capability of any of Whitford’s fastener-class coatings. It performs in all automotive fluids, almost all solvents and acids. It reduces make-up torque by as much as 70% and can be made up and broken out numerous times with little or no damage to the coating. Xylan 1014 has a variable cure schedule for sensitive substrates.

Xylan 1014 coating is widely used for stud bolt,hex nuts,and other fasteners

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Xylan 1424 coating material for stud bolt

Xylan 1424 Coating/fluoropolymer Coating for fasteners

XYLAN® 1424 is a line of waterborne, resin bonded high temperature resistant dry films, formulated to deliver a wide range of performance characteristics when used in multiple industrial applications. It Offers controlled low friction with excellent corrosion and chemical resistance, they are usable as a stand-alone solution or as part of an overall coating system. 

It is a proven coating material for stud bolt,fasteners

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ASTM-A193

ASTM A193 Standard and technical data

ASTM A193 covers alloy steel and stainless steel bolting for pressure vessels, valves, flanges and fittings for high-temperature or high-pressure service, or other special purpose applications. 

Grade B7,B7M, B16 Stainless steel B8,B8M, are the most common grade and widely used for flange and valves connection.

You would find the gerneral induction for the chemical composition,mechanical property ,Heat treatment,testing requirement certificate for those materials according to ASTM A193 standard.

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Xylan 1070 Coating a Fluoropolymer Coating

Xylan 1070 Coating/a Fluoropolymer Coating

Xylan 1070 is a fluoropolymer-based industrial coating, it is applied in a thin film to the target material to improve its durability and non-stick properties.

You can find the TDS (Technical data sheet )of Xylan 1070 coating as below.Xylan 1070 can be applied as the top coating with Zinc plating or Zinc nickel plating as primer coating.(base coating) for stud bolt

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Is-Fluoropolymer-Coating-the-same-as-PTFE-Coating

Is Fluoropolymer Coating the same as PTFE?

,A fluoropolymer is a fluorocarbon-based polymer with multiple carbon–fluorine bonds. It is characterized by a high resistance to solvents, acids, and bases. The best known fluoropolymer is polytetrafluoroethylene under the brand name “Teflon,
So from the above information.We can easily understand that PTFE (Teflon) is one of the best known Fluoropolymer.In the actual production process,When the fastener required with Fluoropolymer coating,we will apply PTFE coating.
Fluoropolymer and PTFE coating are the same thing.

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