EN-10253-4-Stainless-steel-Butt-Weld-Fittings

EN 10253-4 Stainless Steel Butt Welded Fittings

EN 10253-4 Specification – Austenitic and Austenitic-Ferritic (Duplex) Stainless Steel Butt-Weld Fittings

EN 10253-4 is the European Standard that specifies the technical delivery conditions for seamless and welded butt-weld fittings made of austenitic and austenitic-ferritic (duplex) stainless steels intended for pressure purposes, such as pipelines, boilers, pressure vessels, and process equipment.

This standard ensures that fittings have the proper mechanical properties, corrosion resistance, and dimensional accuracy to perform reliably in demanding industrial environments such as chemical, petrochemical, oil & gas, and power generation plants.

EN 10253 comprises a series of European Standards about Butt-welding pipe fittings, namely:

 Part 1: Wrought carbon steel for general use and without specific inspection requirements

 Part 2: Non alloy and ferritic alloy steels with specific inspection requirements

 Part 3: Wrought austenitic and austenitic-ferritic (duplex) stainless steels without specific inspection requirements

 Part 4: Wrought austenitic and austenitic-ferritic (duplex) stainless steels with specific inspection requirements

EN 10253-4 defines two types of fittings: type A & type B

Type A fittings have the same wall thickness at the welding ends than a pipe having the same specified wall thickness. Their resistance to internal pressure is, in general, less than that of a straight pipe with the same dimensions.

Type B fittings showing increased wall thickness at the body of the fitting are designed to resist the same internal pressure as a straight pipe with same dimensions. These two types of fittings are intended to be used in applications covered by the EU Directive 97/23/EC. According to this Directive and further interpretation guidelines (e.g. guideline 7/19), seamless fittings are considered as materials whereas welded fittings are considered as components. Therefore, in some areas of this European Standard, provisions for
seamless and welded fittings are different.

EN 10253-4 material grade of stainless and duplex steels

The EN10253-4 stainless steel butt welded pipe standard includes more than 20 European standard stainless steel materials, including X2CrNi18-9(1.4307)、X2CrNi19-11(1.4306)、X2CrNiN18-10(1.4311)、X5CrNi18-10(1.4301)、X6CrNiTi18-10(1.4541)、X6CrNiNb18-10(1.4550)、X1CrNi25-21(1.4335)、X2CrNiMo17-12-2(1.4404)。Stainless steel material.The following is a table of chemical composition and mechanical performance parameters for each material grade.

Chemical Composition
Table 3 — Chemical composition (cast analysis)a of austenitic stainless steels, in % by mass
Steel gradeC

  max
Si

max
Mn

max
P

   max
S

   max
NCrCuMoNbNiTiOthers
Steel  nameSteel
number
X2CrNi18-91.43070.0301.002.000.045b0.015b≤ 0.1117.50-19.50___8.00-10.00__
X2CrNi19-111.43060.0301.002.000.045b0.015b≤ 0.1118.00-20.00___10.00-12.00__
X2CrNiN18-101.43110.0301.002.000.045b0.015b0.12-0.2217.00-19.50___8.50-11.50__
X5CrNi18-101.43010.071.002.000.045b0.015b≤ 0.1117.00-19.50___8.00-10.50__
X6CrNiTi18-101.45410.081.002.000.045b0.015b_17.00-19.00___9.00-12.005xC-0.70_
X6CrNiNb18-101.45500.081.002.000.045b0.015b_17.00-19.00__10xC-
1.00
9.00-12.00__
X1CrNi25-211.43350.0200.252.000.0250.010≤ 0.1124.00-26.00_≤ 0.20_20.00-22.00__
X2CrNiMo17-12-21.44040.0301.002.000.045b0.015b≤ 0.1116.50-18.50_2.00-2.50_10.00-13.00__
X5CrNiMo17-12-21.44010.071.002.000.045b0.015b≤ 0.1116.50-18.50_2.00-2.50_10.00-13.00__
X6CrNiMoTi17-12-21.45710.081.002.000.045b0.015b_16.50-18.50_2.00-2.50_10.50-13.505xC-0.70_
X2CrNiMo17-12-31.44320.0301.002.000.045b0.015b≤ 0.1116.50-18.50_2.50-3.00_10.50-13.00_
X2CrNiMoN17-13-31.44290.0301.002.000.045b0.015b0.12-0.2216.50-18.50_2.50-3.00_11.00-14.00__
X3CrNiMo17-13-31.44360.051.002.000.045b0.015b≤ 0.1116.50-18.50_2.50-3.00_10.50-13.00__
X2CrNiMo18-14-31.44350.0301.002.000.045b0.015b≤ 0.1117.00-19.00_2.50-3.00_12.50-15.00__
Table 3 (end)
Steel gradeC
max
Si
max
Mn
max
P
max
S
max
NCrCuMoNbNiTiOthers
Steel nameSteel
number
X2CrNiMoN17-13-51.44390.0301.002.000.040b0.015b0.12-0.2216.50-18.50_4.00-5.00_12.50-14.50__
X2CrNiMo18-15-41.44380.0301.002.000.040b0.015b≤ 0.1117.50-19.50_3.00-4.00_13.00-16.00__
X1NiCrMoCu31-27-41.45630.0200.702.000.0300.010≤ 0.1126.00-28.000.70-1.503.00-4.00_30.00-32.00__
X1NiCrMoCu25-20-51.45390.0200.702.000.0300.010≤ 0.1519.00-21.001.20-2.004.00-5.00_24.00-26.00__
X1CrNiMoCuN20-18-71.45470.0200.701.000.0300.0100.18-0.2519.50-20.500.50-1.006.00-7.00_17.50-18.50__
X1NiCrMoCuN25-20-71.45290.0200.501.000.0300.0100.15-0.2519.00-21.000.50-1.506.00-7.00_24.00-26.00__
a        Elements not listed in this table shall not be intentionally added to the steel without the agreement of the purchaser except for finishing the cast. All appropriate precautions are to be taken to avoid the
addition of such elements from scrap and other materials used in production which would impair mechanical properties and the suitability of the steel.
b        For fittings welded without filler material the sum of sulphur and phosphorus shall be maximum 0,040 %.
Table 4 — Chemical composition (cast analysis)a of austenitic-ferritc stainless steels, in % by mass
Steel gradeC
max
Si
max
Mn
max
P
max
S
max
NCrCuMoNiOthers
Steel nameSteel
number
X2CrNiMoN22-5-31.44620.0301.002.000.0350.0150.10-0.2221.00-23.00_2.50-3.504.50-6.50_
X2CrNiN23-4b1.43620.0301.002.000.0350.0150.05-0.2022.00-24.000.10-0.600.10-0.603.50-5.50_
X2CrNiMoN25-7-4b1.44100.0301.002.000.0350.0150.20-0.3524.00-26.00_3.00-4.506.00- 8.00_
X2CrNiMoCuWN25-7-41.45010.0301.001.000.0350.0150.20-0.3024.00-26.000.50-1.003.00-4.006.00-8.00W 0.50- 1.00
X2CrNiMoCuN25-6-31.45070.0300.702.000.0350.0150.15-0.3024.00-26.001.00-2.502.70-4.005.50-7.50_
a        Elements not listed in this table shall not be intentionally added to the steel without the agreement of the purchaser except for finishing the cast. All appropriate precautions are to be taken to avoid the
addition of such elements from scrap and other materials used in production which would impair mechanical properties and the suitability of the steel.
b        Patented steel grade
Mechanical Property
Steel nameSteel numberHardness – HB (max)Tensile properties at room temperature – Proof strength Rp0,2 (MPa, min)Tensile properties at room temperature – Tensile strength Rp 0.1 (MPa)Tensile properties at room temperature – Elongation A (%) (min) – lTensile properties at room temperature – Elongation A (%) (min) – tImpact properties – Minimum average absorbed energy KV (J, min) – at RT – lImpact properties – Minimum average absorbed energy KV (J, min) – at RT – tImpact properties – Minimum average absorbed energy KV (J, min) – at -40 °C – tReference heat treatment conditions – Solution temperature Reference heat treatment conditions – Cooling indResistance to intergranular corrosion – eResistance to intergranular corrosion – Method in EN ISO 3651-2Resistance to intergranular corrosion – Limit temp. (°C)Limit
 temp.
f
°C
X2CrNi18-91.4307200180215470-670403510060601000-1100w, ayesA350
X2CrNi19-111.4306200180215460-680403510060601000-1100w, ayesA350
X2CrNiN18-101.4311210270305550-760353010060601000-1100w, ayesA400
X5CrNi18-101.4301200195230500-700403510060601000-1100w, ayesgA300
X6CrNiTi18-101.4541210200235500-730353010060601020-1120w, ayesA400
X6CrNiNb18-101.455210205240510-740353010060601020-1120w, ayesA400
X1CrNi25-211.4335220180210470-670454010060601030-1110w, ayesA400
X2CrNiMo17-12-21.4404200190225490-690403010060601020-1120w, ayesA400
X5CrNiMo17-12-21.4401200205240510-710403010060601020-1120w, ayesgA300
X6CrNiMoTi17-12-21.4571210210245500-730353010060601020-1120w, ayesA400
X2CrNiMo 17-12-31.4432200190225490-690403010060601020-1120w, ayesA400
X2CrNiMoN17-13-31.4429220295330580-800353010060601020-1120w, ayesA400
X3CrNiMo17-13-31.4436200205240510-710403010060601020-1120w, ayesgA300
X2CrNMo18-14-31.4435200190225490-690403010060601020-1120w, ayesA400
X2CrNiMoN17-13-51.4439200285315580-800353010060601100-1140w, ayesC400
X2CrNiMo18-15-41.4438200220250490-690353010060601100-1160w, ayesC400
X1CrMoCu31-27-41.4563220215 245500-750403512090601100-1160w, ayesC400
X1NiCrMoCu25-20-51.4539220220250520-720353012090601100-1150w, ayesC400
X1CrNiMoCuN20-18-71.4547220300340650-850353010060601180-1230w, ayesC400
X1NiCrMoCuN25-1.4529220300340600-800404012090601120-1180w, ayesC400
X2CrNiMoN22-5-31.4462290 450700-920252012090401020-1100w, ayesB250
X2CrNiN23-41.4362290 400600-82025251209040950-1050w, ayesA250
X2CrNiMoCuN25-6-31.4507310 500700-9002020100100401080-1160wyesB250
X2CrNiMoN25-7-41.441310 550800-10002020100100401040-1120wyesB or C250
X2CrNiMoCuWN 25-7-41.4501310 550800-10002020100100401080-1160wyesB or C250

EN 10253-4 Product scope

This European Standard specifies the technical delivery requirements for seamless and welded butt-welding fittings (elbows, concentric and eccentric reducers, equal and reducing tees, caps) made of austenitic and austenitic-ferritic (duplex) stainless steel which are intended for pressure and corrosion resisting purposes at room temperature, at low temperature or at elevated temperatures.

Both Seamless and Welded manufacturing routes

For pressure and high-temperature applications

Applicable to fittings with nominal sizes up to DN1200

EN 10253-4 Elbows and return bends

Elbows and return bends are designated by the model, the angle and the inside diameter (D or I D) (Inside diameter related to metric series). Models of elbows designated by their outside diameter D are: 2D, 3 D and 5 D1)

EN 10253-4  Elbow

Download EN 10253-4 Butt Weld Elbow Dimension

Reducers

Reducers are designated by the model (concentric or eccentric), the major diameter (D or I D) and the minor diameter (D1 or I D1).

EN 10253-4 Reducer

Download EN 10253-4 Butt Weld Reducer dimension

Tees

Equal tees are designated by the diameter (D or I D).

EN 10253-4 Tee

Reducing tees are designated by the major diameter (D or I D), the minor diameter (D1 or I D1).

Download EN 10253-4 Butt Weld Tee dimension

Caps

Caps are designated by the diameter (D or I D)

EN 10253-4 Caps

Download EN 10253-4 Butt Weld Caps dimension

Heat Treatment of EN 10253-4 Fittings

Cold forming

Fittings, produced from solution annealed and quenched or stabilised materials using cold forming as manufacturing method, do not require heat treatment afterwards, if in the case of austenitic steels with required minimum values for elongation A5 > 30 %, a 15 % level of cold deformation is not exceeded on the base material or if evidence is supplied that there is a minimum post cold-forming residual elongation A5 of 15 %. In any case, the post cold-forming residual elongation shall be at least 14 %.

If heat treatment still will be demanded, this shall be agreed at the time of enquiry and order.

Hot forming

Fittings shall be solution annealed after forming operations

  • Austenitic steels: Solution annealed at 1050–1150 °C followed by rapid cooling.
  • Duplex steels: Solution annealed at 1020–1100 °C followed by water quenching.

Testing Requirements

Each fitting must undergo:

  • Visual and dimensional inspection
  • Hydrostatic or pneumatic test
  • Non-Destructive Testing (NDT) – Radiographic / Ultrasonic (as per EN ISO 5817, EN ISO 10893)
  • Chemical composition analysis
  • Mechanical tests – tensile, impact, hardness

All test results are documented and supplied with EN 10204 3.1 or 3.2 inspection certificates.

Marking and Certification

Each EN 10253-4 fitting shall be permanently marked with:

  • Manufacturer’s logo or name
  • Material grade and heat number
  • Standard designation (EN 10253-4 Type A or B)
  • Size and wall thickness
  • Batch number and test reference

All fittings are supplied with MTC 3.1 / 3.2 as per EN 10204.

Related Standards