Flange Production Process

FORGED FLANGES PRODUCTION  PROCESS

To Make quality flanges, We should follow manufacturing Process strictly.

Here is the MPS for flanges, Inspection and Testing Plan could be made accordingly.

​​Phase 1: Material Preparation & Forging​

1. ​​Step 01 – Raw Material Inspection​​
   1. raw materials are received and verified for quality specifications.
2. ​​Step 02 – Raw Material Re-inspection​​
   1. Secondary quality checks using magnified analysis to detect microscopic defects.
3. ​​Step 03 – Slicing​​
   1. Materials are precision-cut into workable sections using industrial machinery.
4. ​​Step 04 – Forging​​
   1. High-pressure forging presses shape the sliced materials into preliminary forms.
5. ​​Step 05 – Ring Rolling​​
   1. Specialized equipment rolls and forms metal into seamless annular (ring) structures.

​​Phase 2: Heat Treatment & Machining​​

• ​​Step 06 – Heat Treatment​​
  • Thermal processing (e.g., quenching/tempering) optimizes mechanical properties like hardness and ductility.
• ​​Step 07 – Machining​​/Drilling
  • CNC machines refine components to exact dimensional tolerances.
• ​​​​Phase 3: Quality Assurance​​
• ​​Step 09 – Finished Product Inspection​​
  • Rigorous testing (dimensional, surface, and NDT) ensures compliance with industry standards.
• ​​Step 10 – Packaging​​
  • Certified products are securely packed for damage-free transportation.